Chemicals Intelligence Smarter, Safer, Streamlined Operations
Chemicals Intelligence
Revolutionize chemical operations with our integrated framework: INSPECT critical equipment and pipelines, ASSESS corrosion and mechanical integrity, PLAN maintenance and turnarounds, EXECUTE precise interventions, MONITOR asset health in real-time, and COMPLY with PSM and regulatory standards. Equip your team with intelligent capabilities for inspection, assessment, planning, execution, monitoring, and compliance to drive operational excellence.
End-to-End Operational Control
Real-Time Insights & Compliance
Perfomance Metrics
99.8%
Asset Integrity Compliance
95%
Corrosion Detection Accuracy
100%
Mechanical Integrity Assessments
80%
Turnaround Efficiency
100%
QA/QC Inspection Coverage
100%
Regulatory Compliance Rate
The ROI Investment Journey
From first investment to substantial returns, your journey toward
tangible value creation.
0–3 Months — Inspection Foundation
Goal: Establish the baseline for asset integrity assessments.
- Deploy comprehensive asset monitoring system
- Integrate corrosion detection and mechanical integrity assessment
- Establish asset integrity inspection baseline
3–6 Months — Compliance Optimization
Goal: Automate QA/QC workflows and ensure compliance tracking.
- Implement automated QA/QC inspection workflows
- Enable real-time monitoring of all inspection processes
- Achieve 95% corrosion detection accuracy
6–12 Months — Operational Excellence
Goal: Achieve full asset integrity management with predictive capabilities.
- Attain complete asset integrity management
- Ensure 100% mechanical integrity compliance
- Automate turnarounds and maintain regulatory excellence
Challenge-Solution Matrix
How intelliSPEC Solves Critical Challenges in
Chemical Operations.
Challenge
Corrosion Catastrophe
Hidden corrosion in critical equipment causing unexpected failures and safety risks
$50M+ potential loss per undetected failure
Solution
Advanced Corrosion Monitoring
AI-powered corrosion detection with automated inspection workflows and predictive failure prevention
Products: intelliINSPECT, intelliINTEGRITY, intelliVISION
Expertise
Corrosion & Asset Integrity Specialists
Leveraging deep expertise in corrosion monitoring, NDT inspections, and mechanical integrity
Team: Asset Integrity Leaders
Outcome
95%
Corrosion detection accuracy
Challenge
Mechanical Integrity Gaps
Manual mechanical integrity assessments causing missed issues and compliance failures
Regulatory violations and equipment failures
Solution
Automated Mechanical Integrity
Comprehensive mechanical integrity management with automated assessments and compliance tracking
Products: intelliINTEGRITY, intelliINSPECT, intelliCOMPLY
Expertise
Mechanical Integrity Experts
Specializing in automated mechanical integrity assessments and regulatory compliance
Team: Mechanical Integrity Leaders
Outcome
100%
Mechanical integrity compliance
Challenge
Turnaround Chaos
Complex turnarounds causing delays, cost overruns, and safety risks due to poor planning
Millions in lost production and safety incidents
Solution
Intelligent Turnaround Management
AI-powered turnaround planning with automated workflows and real-time monitoring
Products: intelliTURN, intelliCOMMAND, intelliTRACK
Expertise
Turnaround & Reliability Specialists
Expertise in turnaround planning, reliability-centered maintenance, and operational efficiency
Team: Turnaround Excellence Leaders
Outcome
80%
Turnaround efficiency improvement
From Chaos to Clarity
Discover how intelliSPEC turns complex chemical workflows into seamless, efficient, and compliant operations, as experienced by the professionals who work with it daily.
Asset Integrity Manager
Asset monitoring, corrosion detection, mechanical integrity assessments
THE CHALLENGE
Hidden corrosion and mechanical integrity issues causing unexpected failures and safety risks in critical chemical equipment.
THE SOLUTION
Comprehensive asset integrity platform with AI-powered corrosion detection, automated mechanical integrity assessments, and real-time monitoring.
THE OUTCOME
Achieved 99.8% asset integrity compliance and prevented catastrophic failures through predictive corrosion detection.
KEY FEATURES
- Corrosion Detection
- Mechanical Integrity
- Asset Monitoring
"intelliSPEC transformed our asset integrity program. We now detect corrosion issues before they become disasters, ensuring the safety of our operations and preventing costly downtime."
Asset Integrity Director
Global Chemical Integrity
QA/QC Inspector
Quality assurance, quality control, inspection workflows
THE CHALLENGE
Manual QA/QC processes causing inconsistencies, missed defects, and compliance gaps in chemical manufacturing.
THE SOLUTION
Digital QA/QC platform with automated inspection workflows, real-time quality monitoring, and comprehensive compliance tracking.
THE OUTCOME
Achieved 100% QA/QC inspection coverage with 95% defect detection accuracy and zero compliance violations.
KEY FEATURES
- Automated Inspections
- Quality Monitoring
- Compliance Tracking
"The QA/QC platform revolutionized our inspection processes. We now catch every defect, maintain perfect compliance, and deliver consistent quality to our customers."
QA/QC Director
Chemical Quality Assurance
Reliability Engineer
Equipment reliability, predictive maintenance, failure analysis
THE CHALLENGE
Unplanned equipment failures causing production downtime and safety risks due to poor reliability management.
THE SOLUTION
Advanced reliability engineering platform with predictive maintenance, failure analysis, and equipment performance optimization.
THE OUTCOME
Increased equipment reliability by 99% and reduced unplanned shutdowns by 75% through predictive maintenance.
KEY FEATURES
- Predictive Maintenance
- Failure Analysis
- Performance Optimization
"The reliability platform transformed our maintenance approach. We now predict and prevent failures before they occur, ensuring maximum uptime and operational safety."
Reliability Engineering Director
Chemical Reliability Excellence
Turnaround Coordinator
Turnaround planning, execution management, resource optimization
THE CHALLENGE
Complex chemical turnarounds causing delays, cost overruns, and safety risks due to poor planning and coordination.
THE SOLUTION
Intelligent turnaround management system with automated planning, real-time execution monitoring, and resource optimization.
THE OUTCOME
Improved turnaround efficiency by 80% with reduced costs and enhanced safety through intelligent planning and monitoring.
KEY FEATURES
- Intelligent Planning
- Execution Monitoring
- Resource Optimization
"Turnarounds used to be our biggest headache. Now with intelliSPEC, we plan and execute them with precision, saving millions and maintaining perfect safety records."
Turnaround Director
Chemical Turnaround Excellence
NDT Inspection Specialist
Non-destructive testing, inspection data analysis, compliance verification
THE CHALLENGE
Manual NDT inspections taking weeks to complete with inconsistent data analysis and compliance verification issues.
THE SOLUTION
Advanced NDT inspection platform with automated data analysis, real-time compliance monitoring, and comprehensive reporting.
THE OUTCOME
Achieved 95% inspection accuracy with instant reporting and 100% compliance verification across all NDT processes.
KEY FEATURES
- Automated Analysis
- Compliance Monitoring
- Instant Reporting
"NDT inspections are now fast, accurate, and fully compliant. intelliSPEC's platform analyzes data instantly and ensures we meet every regulatory requirement."
NDT Director
Chemical NDT Excellence
Corrosion Engineer
Corrosion monitoring, prevention strategies, integrity assessments
THE CHALLENGE
Hidden corrosion in critical equipment causing unexpected failures and safety hazards in chemical operations.
THE SOLUTION
Advanced corrosion monitoring system with predictive analytics, automated detection, and prevention strategy optimization.
THE OUTCOME
Achieved 95% corrosion detection accuracy and prevented costly equipment failures through early intervention.
KEY FEATURES
- Predictive Detection
- Prevention Strategies
- Integrity Assessments
"Corrosion was our silent killer. intelliSPEC's monitoring system finds it before it becomes a disaster, saving lives and millions in potential losses."
Corrosion Engineering Director
Chemical Corrosion Solutions
Compliance Auditor
Regulatory compliance, audit management, risk assessment
THE CHALLENGE
Complex regulatory requirements causing audit failures and compliance gaps across chemical operations.
THE SOLUTION
Automated compliance management platform with real-time risk assessment, audit preparation, and regulatory reporting.
THE OUTCOME
Achieved 100% regulatory compliance with zero audit findings and automated risk assessment across all operations.
KEY FEATURES
- Automated Compliance
- Risk Assessment
- Audit Management
"Regulatory compliance used to be a nightmare. Now intelliSPEC handles it automatically, ensuring we pass every audit with flying colors."
Compliance Director
Chemical Regulatory Compliance
FAQ (Frequently Ask Questions)
It provides configurable checks, evidence capture, and audit reporting aligned with PSM elements.
Data from NDT inspections, IoT sensors, and manual observations are normalized into a unified model.
Yes. Trend analysis scores risk, recommends corrective actions, and supports recoating plans.
Digital MI workflows include required evidence, reviewer sign-off, and compliance dashboards for verification.
Yes. AI assists in scoping, sequencing, and monitoring turnaround execution, with variance alerts for timely interventions.
Yes. Field applications allow offline capture, securely synchronizing data once connectivity is restored.
Yes. Inspection findings automatically create CAPA tasks with assigned owners, due dates, and escalation workflows.
API connectors synchronize assets, work orders, and historian/tag data seamlessly.
Dashboards display integrity KPIs and heatmaps, highlighting risk by unit, loop, and equipment type.
Data security is enforced through encryption, role-based access control (RBAC), single sign-on (SSO), and comprehensive audit logs.